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How To Remove Old Grout

Nat Rea

Many homeowners face the task of removing old tile grout when updating their kitchens or bathrooms. Whether your grout is chipped, moldy, or no longer works with your style, replacing it can refresh your room. Below, we’ll walk you through the process of removing old grout, from manual techniques to power tool methods.

Why You Need To Remove Grout

Grout fills the spaces between tiles, providing a finished look and preventing water and debris from getting underneath. Over time, grout can become discolored, cracked, or even start to crumble. When this happens, it not only looks unattractive but can also lead to water damage and loose tiles. Removing old grout is the first step in refreshing your tiled surfaces and protecting your home from potential water-related issues.

Best Tools for Grout Removal

You can choose from manual or power tools when removing grout.

Manual Grout Removal Tools

For those who prefer a hands-on approach or have a small area to tackle, these manual tools can be effective:

  • Flathead screwdriver
  • Gloves
  • Grout saw or grout scraper
  • Safety glasses and dust mask
  • Utility knife

Power Tools for Grout Removal

If you’re working on a larger area or want to speed up the process, consider these power tools:

  • Oscillating multi-tool with grout blade
  • Rotary tool with grout removal attachment
  • Shop vacuum for dust collection

Preparing for Grout Removal

Always prioritize safety when working with tools and dust. Here are some guidelines.

Safety Precautions

  • Put on work gloves to protect your hands
  • Use a dust mask to avoid inhaling particles
  • Wear safety glasses to protect your eyes from debris

Protecting Surrounding Surfaces

  • Apply painter’s tape around the edges of the work area
  • Cover nearby surfaces with drop cloths
  • Remove or cover any items that could be damaged by dust or debris

Step-by-Step Guide To Grout Removal

Here’s how to remove your grout using manual tools and power tools.

Using a Grout Saw or Utility Knife

  1. Hold the grout saw at a 45-degree angle to the grout line.
  2. Apply firm, even pressure and saw back and forth along the grout line.
  3. Use short, controlled strokes to remove the grout.
  4. Work in small sections, cleaning out debris as you go.

Working with a Rotary Tool or Oscillating Multi-Tool

  1. Attach the grout removal bit to your tool.
  2. Set the tool to a medium speed to start.
  3. Position the blade perpendicular to the grout line.
  4. Turn on the tool and gently press the blade into the grout.
  5. Move the tool along the grout line with steady pressure, keeping it centered.
  6. Move slowly and steadily, allowing the tool to do the work.

Tips for Avoiding Tile Damage When Removing Grout

When using power tools, be cautious to avoid damaging the tiles. Here are some tips:

  • Keep the tool moving to prevent overuse in one spot.
  • Start with a lower speed setting and increase as needed.
  • Take breaks to avoid fatigue, which can lead to mistakes.
  • Use light pressure and let the tool do the work.

Dealing With Stubborn Grout

Sometimes, you may encounter grout that’s particularly difficult to remove. In these cases, you have a few options.

Chemical Grout Removers

Chemical grout removers can soften stubborn grout. Here’s how to use them:

  1. Apply the remover according to the manufacturer’s instructions.
  2. Allow it to sit for the recommended time.
  3. Scrape away the softened grout with a manual tool.

Steam Cleaning Method

Steam can be effective for loosening tough grout by doing the following:

  1. Use a steam cleaner with a concentrated nozzle attachment.
  2. Direct the steam at the grout lines.
  3. Scrape away the loosened grout with a utility knife while it’s still warm.

Cleaning Up After Grout Removal

Once you’ve removed the old grout, it’s important to clean the area thoroughly with these steps:

  1. Vacuum up loose debris and dust.
  2. Wipe down the tiles with a damp cloth to remove any remaining particles.
  3. Use a homemade grout cleaner to ensure the area is completely clean.

Preparing the Surface for New Grout

Before applying new grout, always make sure the surface is ready by doing the following:

  1. Check that all old grout has been removed.
  2. Clean the tile edges where new grout will adhere.
  3. Make sure the area is completely dry before proceeding.

Repairing or Replacing Tiles

After grout removal, inspect your tiles for any damage sustained during the process or from prior wear and tear. If you notice any cracked or broken tiles, address the issue at this phase before regrouting.

Steps for Replacing Damaged Tiles

  1. Carefully remove the damaged tile using a chisel and hammer to gently tap around its edges.
  2. Clean the area underneath the tile, removing any old adhesive or debris.
  3. Apply a layer of thin-set mortar to the back of a new tile and press it into place.
  4. Allow the mortar to set according to the manufacturer’s instructions before grouting around the new tile.

Repairing Chips and Cracks

  1. For minor chips, use a tile repair epoxy or porcelain filler to fill in the damage.
  2. Smooth the repair with a putty knife and allow it to cure.
  3. For hairline cracks, apply a clear or matching-colored sealant to prevent further damage.

When To Call a Professional to Remove Grout

While grout removal can be a simple do-it-yourself (DIY) project, here are times when it’s best to call in the experts:

  • If you encounter mold or water damage below the tiles
  • If you’re dealing with a very large area
  • When working with delicate or expensive tiles
  • When you’re not comfortable using power tools

Professional tile setters have the experience and specialized tools to handle complex grout removal jobs efficiently and safely.

Our Conclusion

Removing old tile grout is a manageable do-it-yourself (DIY) project that can significantly improve your tiled surface’s appearance. By following the steps in this guide, you can successfully remove old grout using either manual or power tools. Remember to prioritize safety, work carefully, and take your time to achieve the best results.


Source: https://www.thisoldhouse.com/kitchens/21308687/how-to-remove-old-grout

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